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Data management, planning and analysis
Integrated solution for connecting data generated on the production lines with the company’s information systems, providing an interface for the use and exploitation of the data.
Solution for cost calculation, production planning, productivity calculations and machinery maintenance management.
It stores and exploits product data, production and machine values to improve the company’s productivity.
Interconnectivity
- It links in-plant machine information with other enterprise information systems as a more interconnected piece of software.
Flexibility
- Its development under Web Service allows it to be integrated through its API to any ERP information system, office automation…
Scalable
- No limit to the number of production lines or connected machines, allowing it to grow according to the company’s needs.
On the printer
- General printer status.
- Single printer information.
- List of print jobs carried out during the day.
- Planning of production orders (only if level 2).
- Status of the ink system (temperatures, pressures, pumps, alarms).
- Status of the printing units (Temperatures, pressures, pumps, alarms).
- Ink consumption per job.
- List of alarms.
- List of user actions.
- Main KPls (productivity, m2 printed, printing time).
- Daily data reports in CSV, JSON, HTML.web format.
- Time limited data storage (1 week).
- Basic IoT.
- Preventive maintenance (only if level 3).
- Support scheduling (only if level 3).
- Automatic cloud backups (only if level 3).
- No custom development.
- Website and database on the PC.
On the server
- Automatic collection of level 1 features.
- Multiple printers.
- RP integration.
- Advanced IoT.
- Manufacturing order management.
- Cost calculation.
- Hystorical.
- Production line control.
- Inventory management.
- Product management.
- Daily data reports in CSV, JSON, HTML.web format
- Time limited data storage (1 week).
- Basic IoT.
- Preventive maintenance (only if level 3).
- Support planning (only if level 3).
- Automatic cloud backups (only if level 3).
- No custom development.
- Free of charge, except for services that depend on another layer.
- Website and database on the PC.
In the cloud
- Monitoring of some variables (temperatures, pressures…).
- Monitoring of settings (WF, ink regulation).
- General machine status.
- Technical assistance planning.
- Software updates.
- Automatic backups.
- Preventive maintenance.
- App on the customer’s mobile phone.
Perfect printhead testing
TESTjet is a laboratory equipment that allows the monochrome printing on textiles, ceramics, paper, cardboard, glass, vinyl, etc., in order to check the operation of the printing units and to test inks and printheads during the printing process
Specificatoins
- Continuous ink recirculation system of our own design.
- Maximum printing stability.
- Automatic purge system.
- Ink heating system with temperature control.
- Unique meniscus-differential pressure control system.
- Manually fed, its printing width depends on the width of the printing unit.
- The user’s communication with the machine is via a touch screen and a wireless keyboard.
- The management software, developed by KERAjet, has been realised as an intuitive and user-friendly graphical environment, which allows the user to get the most out of the machine in a short time.
Cleaning and maintenance of printheads
CLEANjet is a device designed to clean the printheads and thus be able to recover them from clogging problems in nozzles, thus eliminating printing streaks and guaranteeing their optimum operation during printing.
Very easy to use. By simply turning a selector, the machine empties the printhead and then starts to carry out different cleaning cycles in a totally automatic and autonomous way, optimising solvent consumption in the printhead recovery process.
Specifications
- Self-designed head cleaning and recovery system.
- Ability to clean up to four heads simultaneously.
- Optimisation of solvent consumption in the cleaning process.
- Incorporates 1 micron filter to ensure perfect cleaning.
- Incorporates KERAjet’s exclusive ink control card.
- Ultrasonic cleaning system and solvent heating.
- Solvent and residue tank level sensors.
- Continuous control of the system avoids overpressure that could damage the heads.
- No air consumption.
- Allows to configure the times of the different cycles to adapt them to the needs of each customer.